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In short, never over-speed a grinding wheel. The speed of the grinder must be compared to the speed marked on the wheel or package to make sure the machine''s speed is at or below the maximum operating speed of the wheel. Surpassing this rating risks not just wheel breakage but also the safety of shop personnel. About the author: Roger Cloutier is a senior product safety engineer for the Norton Abrasives brand of Saint-Gobain Abrasives in Worcester, Massachusetts. Electric pressure washers deliver 1,300 to 1,400 psi, require about 1-1/2 gpm and are the best choice for light-duty cleaning like washing cars (Photo 3), outdoor grills and garage floors (Photo 4). They generally cost less than $200 and are quieter, lighter in weight and more portable than gas-powered washers. Many have built-in tanks for optional detergent use. Always connect electric washers to power outlets that are protected by a ground fault circuit interrupter (GFCI) and use only 12- or 14-gauge extension cords. For special applications, manufacturers offer metal-cored wires for GMAW. These are composite electrodes comprised of a metal sheath with a powder-metal core. They are often confused with flux-cored wires, which form a slag that completely covers the weld bead face; metal-cored wires produce very little slag. A major advantage of metal-cored wires is the ability to manufacture specialized alloy compositions not easily available or producible in solid wire fore1. Modifying the composition of the powder-alloy core allows the wire manufacturer to customize wire formulations to metallurgical, compositional, or physical properties per customer demand. Horizontal-fillet welds made with metal-cored GMAW can deposit weld metal at rates up to 20 percent higher than with solid wire. Alloying elements, such as silicon, in the powder-metal core improve sidewall wetting and reduce weld-bead convexity by reducing surface tension of the molten weld pool. For this reason, flat and horizontal welds deposited with metal-cored wires have better appearance than weld metal deposited with flux cored and solid wires. Compared to solid wires, metal-cored wires also result in higher current density, for increased penetration; a wider operating window with respect to welding-process variables: better sidewall melting; and less lack of fusion.
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